Limit Heating Process System of Rolling Reheating Furnace

The ultimate heating process system of rolling reheating furnaces is based on the design idea that the higher the production, the better the quality of heating. The essence of the limit heating process system is to determine the heating process based on the improvement of the production efficiency of the reheating furnace. 

Therefore, according to the design of the reheating furnace according to the ultimate healing process of reheating furnace, there will be no allowable limit value of heating defects when the furnace temperature is set, and the furnace outlet temperature is set to the highest possible level, so as to realize the ultimate heating speed of reheating furnace for billet and make the ultimate level of unit production efficiency fully play. Based on the limit heating process system, the heating speed, unit productivity and furnace temperature of the furnace are all in the limit condition, so it is called the limit heating process system.
　　
The advantage of the limiting heating process system is that the furnace with the same furnace length has the highest output or can shorten the length of the furnace with the same output, thus reducing the area occupied by the furnace and the construction cost. However, there are many problems with the limit heating process. When the reheating furnace meets the requirement of productivity, the temperature difference of the billet section is large and the oxidation burning loss rate is very high, which causes damage to the furnace wall and the sticking of steel. When the heating quality of the furnace is satisfied, its production efficiency can not meet the requirements of the design value. 

The reason for the above problems lies in the strict original production conditions if the design targets are to be achieved in the design of reheating furnace based on the concept of limited heating. Under extreme heating conditions, minor changes in the original production conditions, such as fuel composition and billet quality, will make the reheating furnace exceed the limit state and cause accidents. 

In addition, under the limited heating process system, the operation level of reheating furnace is very high, the temperature of reheating furnace is slightly increased, and the healing time is slightly prolonged, which will increase the oxidation rate and lead to sticking steel accidents.



reheating furnace
Reheating Furnace

Hani Tech is a Hot Rolling Mill manufacturing company working mainly in the area of bar and wire rod mills, high-speed wire rod mills, high-speed rebar rolling mills, TMT rolling mills, flying shear, cold strip rolling mills, reheating furnaces, induction furnaces, intermediate frequency furnace, electric arc furnace, ladle refining furnace, blast furnace, continuous casting machine. We can supply designing, manufacturing, installation, and commissioning for your requirements for a rolling mill plant with a “turn-key” service.  Hani is the one-stop supplier able to design, manufacture, install and commission your hot rolling mill plant from A to Z. http://www.hanrm.com

If you are interested, Pls contact me:
E-mail: Stella@hanrm.com 
Whatsapp/Wechat:+8615877652925
Website: https://www.hanrm.com


位置： طريق الحاير حوطة بني تميم 沙特阿拉伯
We are the manufacturer of Steel Rolling mills, Wire Rod Mills, TMT Rebar Mills, Electric Arc Furnaces, Flying shears, Continuous Casting machines, and spare parts. we can supply designing, manufacturing, installation and commissioning of the equipment with "turn-key" service. We can also design, manufacture and revamp other non-standard equipment according to the requirements of users. Free mail to Stella@hanrm.com for your rolling mill plant Solution  Whatsapp/Wechat:+8615877652925 https://www.hanrm.com/ https://www.electricarcfurnaces.com/ https://www.hanmetallurgy.com/ https://www.rollingmillmachine.com/

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